Front Door Hinge: Service and Repair

41 51 ... - Replacing door hinge bushing (door removed)





Special tools required:
- 41 1 150 41 1 150 Flanging Tool for Guide Bushings
- 41 1 151 41 1 150 Flanging Tool for Guide Bushings
- 41 1 152 41 1 150 Flanging Tool for Guide Bushings





Special tool kit 41 1 150 41 1 150 Flanging Tool for Guide Bushings comprises:

Bushing 41 1 151 41 1 150 Flanging Tool for Guide Bushings

Bolt 41 1 152 41 1 150 Flanging Tool for Guide Bushings





Cut off hinge bushing in area (1) with chisel.

Drive out remainder of hinge bushing with punch.





Insert bolt 41 1 152 41 1 150 Flanging Tool for Guide Bushings with new hinge bushing (2) into hinge.

Screw bushing 41 1 151 41 1 150 Flanging Tool for Guide Bushings with flat end (3) pointing upwards onto bolt 41 1 152 41 1 150 Flanging Tool for Guide Bushings.

Turn bushing 41 1 151 41 1 150 Flanging Tool for Guide Bushings until taper (1) borders hinge bushing (2).

Screw off bushing 41 1 151 41 1 150 Flanging Tool for Guide Bushings again.





Twist bushing 41 1 151 41 1 150 Flanging Tool for Guide Bushings with flat end (1) onto bolt 41 1 152 41 1 150 Flanging Tool for Guide Bushings.

Turn bushing 41 1 151 41 1 150 Flanging Tool for Guide Bushings until gap dimensions (2) are identical.